The methods for adjusting parameters for defects in injection molded products are as follows:
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(1) Defective products:
Injection pressure ↑, back pressure ↑, injection speed ↑, nozzle temperature ↑, middle section temperature of the barrel ↑, holding time ↑, nozzle width ↑, mold temperature ↑, cooling water volume ↓, nozzle size ↑.
(2) Flash defect:
Clamping pressure ↑, injection pressure ↓, injection speed ↓, nozzle temperature ↓, middle section temperature of the barrel ↓, injection time ↓, holding pressure time ↓, cooling time ↑, mold temperature drop ↓.
(3) Shrinkage defect:
Injection pressure ↑, holding pressure ↑, injection speed ↑, temperature drop of the injection nozzle ↓, temperature in the middle section of the barrel ↓, holding time ↑, cooling time ↑, runner opening size ↑, cooling water volume ↑, injection nozzle size ↑.
(4) Silver line stripe defect:
Injection speed ↓, nozzle temperature ↓, middle section temperature of the barrel ↓, end temperature of the barrel ↓, melting speed ↓, mold temperature ↑, cooling water volume ↓, nozzle size ↑.
(5) Weld mark:
Back pressure ↑, melt speed ↑, injection speed ↑, nozzle temperature ↑, middle section temperature of the barrel ↑, runner opening size ↑.
(6) Poor gloss
Injection pressure ↑, nozzle temperature ↑, middle section temperature of the barrel ↑, runner opening size ↑, mold temperature ↑, nozzle size ↑.
(7) Bubbles
Injection pressure ↑, holding pressure ↑, back pressure ↑, injection speed ↓, nozzle temperature ↓, holding time ↑, middle section temperature of the barrel ↓, end temperature of the barrel ↓, runner opening size ↑, cooling water volume ↑, nozzle size ↑.
(8) Charring
Injection pressure ↓, holding pressure ↓, nozzle temperature ↓, middle section temperature of the barrel ↓, runner opening size ↑, nozzle size ↑.
(9) Top crack
Injection pressure ↓, injection speed ↓, temperature in the middle section of the barrel ↑, cooling time ↑, runner opening size ↑, cooling water ↑, nozzle size ↑.
(10) Bending deformation:
Injection pressure ↑, injection speed adjustment ↓, nozzle temperature ↓, middle section temperature of the barrel ↓, end temperature of the barrel ↑, cooling time ↑ mold temperature adjustment ↓, cooling water volume ↑, holding pressure time ↓.
(11) Poor demolding:
Injection pressure ↓, nozzle temperature ↓, cooling time ↓, middle section temperature of the barrel ↓, cooling water volume ↓, holding pressure time ↓, nozzle size ↓.
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